How We Work

From Your Spec to Finished Product

Six steps from initial contact to delivered, tested components. One point of contact from start to finish. First production runs in 6 to 8 weeks. Repeat orders in 2 to 3 weeks.

The Process

Six Steps to Production

Every custom inductor and transformer follows this process. We handle the engineering, sourcing, production, and testing. You approve the samples and receive documented, tested product.

1

Initial Contact

Send us your engineering drawing, specification sheet, or a description of what you need. Include core material, wire gauge, turn count, DCR requirements, dimensions, and quantities if you have them. A reference part number or existing component you want to match works too. We review every detail and respond within 24 hours.

Response: within 24 hours
2

Engineering Review

Our team reviews your specification for manufacturability. We verify that we can meet every requirement: core material availability, winding window clearance, wire gauge and turn count compatibility, DCR targets, dimensional constraints, and compliance needs (RoHS, lead-free). If we spot potential issues, we raise them upfront before quoting. If your spec calls for something we want to discuss, like a tight winding window or a core material with long lead times, we bring it up now.

Review: 24 to 48 hours
3

Quotation

You receive a detailed quote with line-item pricing, lead times for first production and repeat orders, minimum order quantities, and any tooling costs (if applicable). Pricing is based on core material, wire type and gauge, turn count, and quantity. The quote includes everything from raw materials through tested, packaged, and shipped product.

Quote: within 48 hours
4

Prototyping

We build sample units to your exact specification. Each prototype is wound, tested, and measured against every parameter in your drawing: DCR, lead length, dimensions, visual quality. Samples ship with full test data so you can verify performance in your application. If adjustments are needed, we refine the process and rebuild. Production starts only after your sign-off on the prototype results.

Samples: 2 to 4 weeks
5

Production

Full production run begins after prototype approval. Cores are sourced, wire is prepared, and the winding team executes to your approved specification. In-process testing catches any drift in DCR or dimensional tolerances during the run. Every finished unit is individually tested: DCR measured and recorded, visual inspection performed, lead lengths and dimensions verified. Units outside tolerance are rejected. Progress updates provided at key milestones: material receipt, winding completion, and ship date.

First order: 6 to 8 weeks. Repeat: 2 to 3 weeks
6

Delivery and Support

Finished, tested product ships with complete documentation: individual test reports (DCR readings for every unit), certificates of conformance, and material traceability records. Your drawings and specifications stay on file permanently. Reorders are seamless because we already have your materials, processes, and quality requirements documented. Repeat orders ship in 2 to 3 weeks.

Production runs: 1K to 100K+ units

Timeline

How Long Does It Take?

First-time production orders include core sourcing, any required tooling, winding, testing, and shipping. The full cycle typically runs 6 to 8 weeks. Repeat orders are significantly faster because your materials, tooling, and processes are already established.

Day 1

Inquiry Received

Your spec sheet arrives. We begin reviewing within hours.

Day 1 to 2

Engineering Review Complete

Manufacturability confirmed. Questions raised if needed.

Day 2 to 3

Quote Delivered

Detailed pricing, lead times, and MOQ provided.

Week 2 to 4

Prototypes Delivered

Sample units built, tested, and shipped with test data.

Week 6 to 8

First Production Delivered

Full order shipped with test reports and documentation.

Ongoing

Repeat Orders: 2 to 3 Weeks

Materials and processes already established. Reorders move fast.

Your RFQ

What to Include in Your Request for Quote

The more complete your initial request, the faster and more accurate our quote will be. Here is the information that makes the biggest difference.

Technical Specifications

  • Core material: Ferrite, silicon-iron, 1J85 permalloy, or specify by manufacturer part number
  • Core dimensions: OD, ID, and height (with tolerances)
  • Wire gauge: AWG size (18, 26, 34, etc.)
  • Wire type: Copper or nickel magnet wire, insulation class
  • Turn count: Number of turns and distribution (even, lapped, etc.)
  • DCR target: Target resistance in ohms with tolerance (±5%, ±15%, etc.)
  • Lead length: In inches or mm, with tolerance
  • Lead termination: Tinned, soldered, bare, with tin length
  • Tape: Type, width, color (e.g., Yellow Mylar, 3M Type 74, 1/2")

Business Requirements

  • Quantity: Initial order size and estimated annual volume
  • Timeline: Target delivery date or required production schedule
  • Compliance: RoHS, lead-free, or industry-specific standards
  • Prototyping: Whether you need samples before committing to production
  • Documentation: Test reports, CoC, traceability requirements
  • Packaging: Any specific packaging or labeling requirements
  • Drawings: Engineering drawings in PDF format preferred
  • Reference part: Existing part number or sample to match (if applicable)

Missing some of this info?

Send what you have. A reference part number, a rough description, or a competitor's datasheet all give us enough to start the conversation. We can help develop the full specification collaboratively.

Lead Times

Typical Timelines by Order Type

Lead times depend on order complexity, core material availability, and quantity. Here are the ranges for common scenarios.

Order Type Typical Lead Time Notes
Initial Quote 24 to 48 hours Detailed pricing with quantities and lead times
Prototype / Samples 2 to 4 weeks Small quantity, full test data included
First Production Run 6 to 8 weeks Includes core sourcing and any tooling
Repeat Production Order 2 to 3 weeks Materials and processes already established
Rush / Expedited Contact us Available on a case-by-case basis

Lead times are estimates based on standard production schedules. Exact timelines provided with your quote.

Why It Works

One Team, Start to Finish

The person reviewing your drawing is the same person tracking your production run. Your specifications, test history, and documentation stay with one team from first quote through every reorder.

That continuity matters. It means your specs and tolerances are understood from day one, so details are carried forward accurately across every production run. Reorders move fast because we already know your parts, your materials, and your quality requirements.

Once your drawings are on file and your first run is qualified, the second order is a phone call.

Point of Contact

Joe Engels, Co-CEO

Response Time

Within 24 hours

Quote Turnaround

Within 48 hours

Drawing Retention

Permanent, on file

Capacity

Production Runs from 500 to 100,000+ Units

We handle both prototype quantities and full-scale production. Here is what we can deliver.

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Prototyping

Small-quantity sample builds for testing and qualification. Full test data with every prototype batch. Typical turnaround: 2 to 4 weeks.

Production Runs

Standard MOQ of 500 units. Production quantities from 1,000 to 100,000+ units per order. Every unit individually tested. First orders: 6 to 8 weeks.

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Recurring Orders

Scheduled production for ongoing demand. Monthly or quarterly delivery schedules. Repeat order lead time: 2 to 3 weeks. Pricing improves with volume commitment.

Our Work

Custom Components in Production

Ready to discuss your project?

Send us your drawings or specifications. We respond to every inquiry within 24 hours.